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**Composite Material History and Examples:**
– Composite materials have been used since ancient times, such as straw and mud composites for building construction.
– Wattle and daub, dating back over 6000 years, is among the oldest known composite materials.
– Concrete, the most widely used synthetic material, sees an annual production of about 7.5 billion cubic meters.
– Natural composites from woody plants like trees, palms, and bamboo have been used in construction.
– Plywood, invented around 3400 BC, offers enhanced properties compared to natural wood.
– Examples of composite materials include concrete, plywood, composite sandwich structure panels used in NASA testing, reinforced concrete, and fiber-reinforced polymers like carbon-fiber-reinforced polymers and glass-reinforced plastic.
**Types and Applications of Composite Materials:**
– Various types of composite materials include concrete, fiber-reinforced polymers, shape-memory polymer composites, high strain composites, metal matrix composites (MMC), and ceramic matrix composites (CMC).
– Applications of composite materials span across buildings, bridges, boat hulls, racing car bodies, and more.
– Composites are increasingly used in automotive applications, spacecraft, aircraft, and even robotic materials that integrate sensing, actuation, computation, and communication.
– Advanced composites are inspired by natural sources and animals to reduce carbon footprint and enhance performance.
**Future Trends and Advancements in Composite Materials:**
– Research is focusing on developing composites with enhanced properties like strength, durability, and lightweight.
– Exploration of new applications for composites across various industries is ongoing.
– Manufacturing processes for composite materials are advancing to improve efficiency and quality.
– Sustainability and environmental impact considerations are driving the production of composite materials.
– Potential future trends include composites with integrated sensing, actuation, computation, and communication capabilities.
**Properties, Advantages, and Products of Composites:**
– Composite materials offer advantages like being lightweight yet strong, having high bending stiffness, low density, improved impact resistance, and shape memory behavior.
– Products utilizing composite materials range from aerospace components, boat and scull hulls, bicycle frames, racing car bodies, to military vehicles and swimming pool panels.
– Prominent examples of products using composite materials include structures of Boeing 787 and Airbus A350, hockey sticks, launch vehicles, spacecraft components, and orthopedic surgery applications.
**Manufacturing Processes and Techniques in Composite Fabrication:**
– Fabrication methods for composites involve wetting, mixing, and binding reinforcement with the matrix.
– Techniques like advanced fiber placement, filament winding, tailored fiber placement, and various molding methods are utilized.
– Core materials like foams, balsa wood, and honeycombs are used in composite structures.
– Various fabrication methods include casting, centrifugal casting, filament winding, press molding, transfer molding, pultrusion molding, and more.
– The manufacturing process for composite materials involves the merging, compacting, and curing of reinforcing and matrix materials in a mold.